Converting CO2: Breakthrough Catalyst Flips Climate Change Enemy Into Valuable Resource

A team of researchers has developed a highly efficient and stable copper-based catalyst (DFNS/TiO2-Cu) for converting CO2 to CO, with a CO productivity of 5350 mmol g−1 h−1 and 99.8% selectivity. The catalyst remained stable for over 200 hours and in-situ studies highlighted the importance of defect sites in tuning strong metal-support interactions.

The heavy use of fossil fuels for driving industrial processes and human activities has resulted in increasingly excessive emissions of anthropogenic CO₂ into our atmosphere, surpassing the 400 ppm level. This exceedingly high concentration of atmospheric CO₂ has led to a series of negative consequences for our planet’s climate system. However, CO₂ can be a strategic carbon resource for synthesizing valued chemicals and fuels. There have been numerous reports of noble metal catalysts, but their application was limited due to their moderate catalytic performance and high cost. In the non-noble metal catalyst family, Cu-based catalysts are among the most versatile, with good potential in many industrial processes. Unfortunately, the low Tammann temperature of copper and the resulting surface migration causes nanoparticles to sinter during the reaction, limiting their activity and long-term stability.

In this work, a Team of researchers led by Prof. Vivek Polshettiwar at ​Tata Institute of Fundamental Research (TIFR), Mumbai, asked the question, how to improve the catalytic activity and stability of Cu-catalyst using the concept of strong metal support interactions (SMSI) and defect sites cooperativity?

They reported a catalyst with active copper sites loaded on titanium oxide-coated dendritic fibrous nanosilica (DFNS/TiO₂-Cu) for CO₂ to CO conversion. The fibrous morphology and high surface area of DFNS/TiO₂ allowed better dispersion and high loading of Cu NPs active sites. This catalyst showed excellent catalytic performance for CO₂ reduction with CO productivity of 5350 mmol g⁻¹ h⁻¹ (i.e., 53506 mmol g_Cu⁻¹ h⁻¹), superior to all copper-based thermal catalysts. Notably, DFNS/TiO₂-Cu10 showed 99.8% selectivity towards CO and was stable for at least 200 hours. The defect-controlled strong metal-support interactions between Cu and TiO₂ kept the copper nanoparticles firmly anchored on the surface of the support and imparted excellent catalyst stability.

The EELS studies, in-situ diffuse reflectance infrared Fourier transform spectroscopy, H₂-temperature-programmed reduction, density functional theory calculations, and long-term stability indicated that there was a strong interaction between copper sites and the Ti³⁺ sites, which ensured good stability and dispersion of the active copper sites. In-situ studies provided insights into the role of defect sites (Ti³⁺ and O-vacancies) in tuning SMSI. In-situ time-resolved Fourier transform infrared indicated that CO₂ did not directly dissociate to form CO, while the in-situ Raman and in-situ UV-DRS study demonstrated that the intensity of the oxygen vacancies and Ti³⁺ centers gradually decreased after introducing CO₂ gas into the reactor chamber and progressively increased when exposed to hydrogen. This indicated that CO₂ to CO conversion followed a redox pathway assisted by hydrogen.

Excellent catalytic performance of DFNS/TiO₂-Cu and in-situ mechanistic studies indicated the potential of defects in tuning the strong metal-support interactions. This approach may lead to the design of catalytic systems using various active sites and defective supports.